Fan Types

A mechanical fan is a machine used to create flow within a fluid, typically a gas such as air. The fan consists of a rotating arrangement of vanes or blades, which act on the fluid. The rotating assembly of blades and hub is known as an impeller, a rotor, or a runner. Usually, it is contained within some form of housing or case. This may direct the airflow or increase safety by preventing objects from contacting the fan blades. Most fans are powered by electric motors, but other sources of power may be used, including hydraulic motors and internal combustion engines. Fans produce flows with high volume and low pressure (although higher than ambient pressure), as opposed to compressors, which produce high pressures at a comparatively low volume. A fan blade will often rotate when exposed to a fluid stream, and devices that take advantage of this, such as anemometers and wind turbines, often have designs similar to that of a fan.

Typical applications include climate control and personal thermal comfort (e.g., an electric table or floor fan), vehicle and machinery cooling systems, ventilation, fume extraction, winnowing (e.g. separating chaff of cereal grains), removing dust (e.g. in a vacuum cleaner), drying (usually in combination with heat) and to provide draft for a fire. While fans are often used to cool people, they do not actually cool air (if anything, electric fans warm it slightly due to the warming of their motors), but work by evaporative cooling of sweat and increased heat convection into the surrounding air due to the airflow from the fans. Thus, fans may become ineffective at cooling the body if the surrounding air is near body temperature and contains high humidity. In addition to their utilitarian function, vintage or antique fans, and in particular electric fans manufactured from the late 19th century through the 1950s, have become a recognized collectible category; for example, in the U.S.A. there is the Antique Fan Collectors Association.

Mechanical revolving blade fans are made in a wide range of designs. In a home you can find fans that can be put on the floor or a table, or hung from the ceiling, or are built into a window, wall, roof, chimney, etc. They can be found in electronic systems such as computers where they cool the circuits inside, and in appliances such as hair dryers and portable space heaters and mounted/installed wall heaters. They are also used for moving air in air-conditioning systems, and in automotive engines, where they are driven by belts or by direct motor. Fans used for comfort create a wind chill, but do not lower temperatures directly. Fans used to cool electrical equipment or in engines or other machines do cool the equipment directly by forcing hot air into the cooler environment outside the machine. There are three main types of fans used for moving air, axial, centrifugal (also called radial) and cross flow (also called tangential).


Axial-flow fans

An axial box fan for cooling electrical equipment

Axial-flow fans have blades that force air to move parallel to the shaft about which the blades rotate. Axial fans blow air along the axis of the fan, linearly, hence their name. This type of fan is used in a wide variety of applications, ranging from small cooling fans for electronics to the giant fans used in wind tunnels. Axial flow fans are applied for air conditioning and industrial process applications. Standard axial flow fans have diameters from 300–400 mm or 1800 to 2000 mm and work under pressures up to 800 Pa. Examples of axial fans are:

Table fan:
Basic elements of a typical table fan include the fan blade, base, armature and lead wires, motor, blade guard, motor housing, oscillator gearbox, and oscillator shaft. The oscillator is a mechanism that moves the fan from side to side. The axle comes out on both ends of the motor, one end of the axle is attached to the blade and the other is attached to the oscillator gearbox. The motor case joins to the gearbox to contain the rotor and stator. The oscillator shaft combines to the weighted base and the gearbox. A motor housing covers the oscillator mechanism. The blade guard joins to the motor case for safety.

Ceiling fan:
A fan suspended from the ceiling of a room is a ceiling fan. Ceiling fans can be found in both residential and industrial/commercial settings.
In automobiles, a mechanical fan provides engine cooling and prevents the engine from overheating by blowing or sucking air through a coolant-filled radiator. It can be driven with a belt and pulley off the engine's crankshaft or an electric fan switched on or off by a thermostatic switch.
Computer cooling fan for cooling electrical components

Variable Pitch Fan:
A variable-pitch fan is used where precise control of static pressure within supply ducts is required. The blades are arranged to rotate upon a control-pitch hub. The fan wheel will spin at a constant speed. As the hub moves toward the rotor, the blades increase their angle of attack and an increase in flow results.

Centrifugal fan

Typical centrifugal fan

Often called a "squirrel cage" (because of its similarity in appearance to exercise wheels for pet rodents) or "scroll fan", the centrifugal fan has a moving component (called an impeller) that consists of a central shaft about which a set of blades, or ribs, is positioned. Centrifugal fans blow air at right angles to the intake of the fan, and spin the air outwards to the outlet (by deflection and centrifugal force). The impeller rotates, causing air to enter the fan near the shaft and move perpendicularly from the shaft to the opening in the scroll-shaped fan casing. A centrifugal fan produces more pressure for a given air volume, and is used where this is desirable such as in leaf blowers, blow-dryers, air mattress inflators, inflatable structures, climate control, and various industrial purposes. They are typically quieter than comparable axial fans


Cross-flow fan

Cross-section of cross-flow fan, from the 1893 patent. The rotation is clock-wise. The stream guide F is usually not present in modern implementations.

Cross Flow Fan

The cross-flow or tangential fan, sometimes known as a tubular fan was patented in 1893 by Paul Mortier, and is used extensively in the HVAC industry. The fan is usually long in relation to the diameter, so the flow approximately remains two-dimensional away from the ends. The CFF uses an impeller with forward curved blades, placed in a housing consisting of a rear wall and vortex wall. Unlike radial machines, the main flow moves transversely across the impeller, passing the blading twice. The flow within a cross-flow fan may be broken up into three distinct regions: a vortex region near the fan discharge, called an eccentric vortex, the through-flow region, and a paddling region directly opposite. Both the vortex and paddling regions are dissipative, and as a result, only a portion of the impeller imparts usable work on the flow. The cross-flow fan, or transverse fan, is thus a two-stage partial admission machine. The popularity of the cross flow fan in the HVAC industry comes from its compactness, shape, quiet operation, and ability to provide high pressure coefficient. Effectively a rectangular fan in terms of inlet and outlet geometry, the diameter readily scales to fit the available space, and the length is adjustable to meet flow rate requirements for the particular application. Common household tower fans are also cross-flow fans.

Much of the early work focused on developing the cross-flow fan for both high and low-flow-rate conditions, and resulted in numerous patents. Coester, Ilberg and Sadeh, Porter and Markland, and Eck made key contributions.

One phenomenon particular to the cross-flow fan is that, as the blades rotate, the local air incidence angle changes. The result is that in certain positions the blades act as compressors (pressure increase), while at other azimuthal locations the blades act as turbines (pressure decrease).